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Definition: process technology


The manufacturing method used to make silicon chips, which is measured by the size of the transistor's elements. The driving force behind the design of integrated circuits is miniaturization, and process technology boils down to the never-ending goal of "make it smaller." As transistors get smaller, they switch faster and use less energy. Smaller also means more computing power per square inch that can be placed into ever tighter quarters. See EUV machine and digital perfection.

Feature Size Measured in Nanometers
The size of the elements that make up a transistor are measured in nanometers. For example, a 32 nm process technology refers to features 32 nm in size. Also called a "technology node" and "process node," early chips were measured in micrometers (see table below).

The feature size may refer to the length of the silicon channel between source and drain in the transistor. However, it may also be measured as the space between wires on a wiring layer. For the different types of transistors, see FET.

All Chips Today Are Not Smaller
The smallest feature sizes are found on the latest, high-end CPU, SoC and AI chips that retail from several hundred to several thousand dollars apiece. However, 8-bit and 16-bit microcontrollers (MCUs) are used by the billions every year and sell for as little as a dollar or less in quantity. They use far fewer transistors and have feature sizes like the high-end chips a decade or two earlier. See microcontroller, CPU, SoC and AI chip.

Unbelievable How Small They Are!
Almost impossible to fathom, using state-of-the-art process technology, one square millimeter holds more than 100 million transistors. That is an area roughly equivalent to the head of a pin! See transistor density.

The following table of feature sizes does not mean every chip manufacturer improved its chips in the same years. Nevertheless, it shows the progression over the decades.

Note that high-voltage chips cannot be as miniaturized as other chips, and microcontrollers (MCUs) are always a few generations behind the most advanced designs. See microcontroller, active area and half-node.

 CHIP FEATURE SIZES

      Nanometers  Micrometers
 Year    (nm)        (µm)

 1957  120,000      120.0
 1963   30,000       30.0
 1971   10,000       10.0
 1974    6,000        6.0
 1976    3,000        3.0
 1982    1,500        1.5
 1985    1,300        1.3
 1989    1,000        1.0
 1993      600        0.6
 1996      350        0.35
 1998      250        0.25
 1999      180        0.18  * high voltage
 2001      130        0.13  * high voltage
 2003       90        0.09  * MCU
 2005       65        0.065 * MCU
 2008       45        0.045 * MCU
 2010       32        0.032 * MCU

 Pure Marketing From Here On
 Chips are always improving because of
 new designs but not smaller features.
 For continuity, from the 2010s onward,
 chips are still branded using ever-
 decreasing nanometers as is evident
 below.  For example, in 2025, chips had
 feature sizes around 21 nm; still tiny,
 but not one or two nanometers.
 See feature size.

 CHIP BRANDING (Not Feature Sizes)

 Year      (nm)

 2012       22 nm
 2014       14 nm
 2017       10 nm
 2018        7 nm
 2020        5 nm
 2022        3 nm
 2024        2 nm
 2025        1.8 nm





Half a Micrometer in Five Years
In the 1990s, feature sizes of these AMD CPUs were reduced from 800 nanometers (0.8 µm) on the left to 350 nanometers (0.35 µm) on the right. That may not seem like much, but half a micrometer back then was huge. See transistor density. (Images courtesy of Advanced Micro Devices, Inc.)