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Definition: process technology


The manufacturing method used to make silicon chips, which is measured by the size of the transistor's elements. The driving force behind the design of integrated circuits is miniaturization, and process technology boils down to the never-ending goal of "make it smaller." As transistors get smaller, they switch faster and use less energy. Smaller also means more computing power per square inch that can be placed into ever tighter quarters. See EUV machine and digital perfection.

Feature Size Measured in Nanometers
The size of the elements that make up a transistor are measured in nanometers. For example, a 32 nm process technology refers to features 32 nm in size. Also called a "technology node" and "process node," early chips were measured in micrometers (see table below).

The feature size may refer to the length of the silicon channel between source and drain in the transistor. However, it may also be measured as the space between wires on a wiring layer. For the different types of transistors, see FET.

All Chips Today Are Not Smaller
The smallest feature sizes are found on the latest, high-end CPU, SoC and AI chips that retail from several hundred to several thousand dollars apiece. However, 8-bit and 16-bit microcontrollers (MCUs) are used by the billions every year and sell for as little as a dollar and less in quantity. They use far fewer transistors and have feature sizes like the high-end chips a decade or two earlier. See microcontroller, CPU, SoC and AI chip.

Unbelievable How Small They Are!
Almost impossible to fathom, using state-of-the-art process technology, one square millimeter holds more than 100 million transistors. That is an area roughly equivalent to the head of a pin! See transistor density.

The following table of feature sizes does not mean every chip manufacturer improved its chips in the same years. Nevertheless, it shows the progression over the decades.

Note that high-voltage chips cannot be as miniaturized as other chips, and microcontrollers (MCUs) are always a few generations behind the most advanced designs. See microcontroller, active area, half-node and feature size.

 CHIP FEATURE SIZES

      Nanometers  Micrometers
 Year    (nm)        (µm)

 1957  120,000      120.0
 1963   30,000       30.0
 1971   10,000       10.0
 1974    6,000        6.0
 1976    3,000        3.0
 1982    1,500        1.5
 1985    1,300        1.3
 1989    1,000        1.0
 1993      600
 1996      350
 1998      250
 ---------------------------------------------
 1999      180     Still used for high-voltage
 2001      130     applications and MCUs.
 2003       90     See microcontroller.
----------------------------------------------
 2005       65
 2008       45
 2010       32
----------------------------------------------
 2012       22     Chips always improve due to
 2014       14     new designs, but not smaller
 2017       10     features.  Since the 2010s,
 2018        7     chips are still branded
 2020        5     using ever-decreasing
 2022        3     nanometers.  For example, in
 2024        2     2025, chips have features
 2025        1.8   around 21 nm, not 1 or 2 nm.





Half a Micrometer in Five Years
In the 1990s, feature sizes of these AMD CPUs were reduced from 800 nanometers (0.8 µm) on the left to 350 nanometers (0.35 µm) on the right. That may not seem like much, but half a micrometer back then was huge. See transistor density. (Images courtesy of Advanced Micro Devices, Inc.)